Only one pressure line, other two are evap lines I think. fuel return will be added after I add the novak kit. O. ol rob. 68 posts · Joined 2019. #3 · Feb 13, 2020. I ran a 6AN pressure line from the LS regulator to the engine and completely removed all of the Jeep fuel system. I also made the short return like Novak suggests.830 subscribers. 11. 1.3K views 2 years ago. In this video I am installing a fuel rail for a 95 jeep YJ wrangler, it is the 4 cyl 2.5l motor. The supply line is 5/16", Return …Price wise: $8-10 for each connector and another $2-3 per foot of hose and $1 per FI connector. . Option B-2: Just the hose. Technically if you're crafty and/or grease it up first, you can get a 5/16" hose over the disconnect fittings and just put a hose clamp on both sides of it to secure it.The factory fuel filter, was installed level horizontally at a height that was slightly higher than the inlet of the carb. It also had a hard-line with a loop in it, between the filter and the carb. This prevents fuel from draining back to the pump, and makes start-ups faster. The fuel return line on the factory filter serves 2 purposes.Nov 9, 2019 · 72 posts · Joined 2017. #5 · Nov 10, 2019. If you used a mechanical fuel pump. Then it would have to be one for a SBC. The old Jeep's with carbs used a mechanical pump that wouldn't fit on a SBC. Sense it's a 95, if the stock pump in the tank is still functional then you just need a pressure reducer specific for carbs. The return line also should be on the top side of the filter, above the carb line to prevent gas siphoning back to the tank when it sits, making for long cold starts. Mike 86/00 CJ7 Laredo, 33x9.5 BFG AT's, 'glass nose to tail in '00, 'New' frame,wires and plumbing in '09.Dec 21, 2021 · Filler hose: Crown Automotive 52040079 Fuel Filler Hose for 87-95 Jeep Wrangler YJ with 20 Gallon Fuel Tank; Vent hose: OMIX 17741.05 Fuel Filler Vent Hose for 91-95 Jeep Wrangler YJ; Vapor seals: Crown Automotive 52018823 Fuel Vapor Valve Seal for 80-86 Jeep CJ Series, 80-91 SJ Series, 87-95 Wrangler YJ, 94-96 Cherokee XJ & Grand Cherokee ZJ The Colonial Pipeline Co. said Saturday that it has returned its service to normal operations. What Happened: The Colonial Pipeline Co. anno... The Colonial Pipeline Co. said...Only one pressure line, other two are evap lines I think. fuel return will be added after I add the novak kit. O. ol rob. 68 posts · Joined 2019. #3 · Feb 13, 2020. I ran a 6AN pressure line from the LS regulator to the engine and completely removed all of the Jeep fuel system. I also made the short return like Novak suggests.If it's only leaking while it's RUNNING AT the tank, it's most likely your return line and/or hose clamp. Loosen the back bolts and remove the front to tilt the tank forward so you can inspect. My bet is it's a hose clamp at the fuel pump. Cars. 1994 YJ, 2004 WJ, 1976 C3, 2015 Slingshot, 2001 ZX6r.Essentially look at your fuel filter. The drain line is on top, carb feed on bottom. Any "over pressure" condition bleeds out through the top and back to the tanks to be cycled again with little or no pressure. It extends the life of the pump and keeps the pressure regulated at the carb. "The Jeep is a manly device.Dec 21, 2021 · Filler hose: Crown Automotive 52040079 Fuel Filler Hose for 87-95 Jeep Wrangler YJ with 20 Gallon Fuel Tank; Vent hose: OMIX 17741.05 Fuel Filler Vent Hose for 91-95 Jeep Wrangler YJ; Vapor seals: Crown Automotive 52018823 Fuel Vapor Valve Seal for 80-86 Jeep CJ Series, 80-91 SJ Series, 87-95 Wrangler YJ, 94-96 Cherokee XJ & Grand Cherokee ZJ The return line also should be on the top side of the filter, above the carb line to prevent gas siphoning back to the tank when it sits, making for long cold starts. Mike 86/00 CJ7 Laredo, 33x9.5 BFG AT's, 'glass nose to tail in '00, 'New' frame,wires and plumbing in '09.The top one goes to the return line. The return line connects to the extra nipple in the sending unit on the top of the gas tank. The lower outflow line on the filler goes to the carb. It is not uncommon to hear of guys removing the return line during a mod but in the end the line always needs to be restored in order for the engine to run properly.Hey guys, I'm still working through this old YJ I just bought. I have a question about this part of the metal fuel lines. I noticed it while underneath...OMIX Fuel Line Return Line for 76-83 Jeep CJ-7 with 3.8/4.2L ... OMIX Front Fuel Supply Line for 94-98 Jeep Cherokee XJ, Grand Cherokee ZJ & Wrangler YJ with 4.0L ...Only one pressure line, other two are evap lines I think. fuel return will be added after I add the novak kit. O. ol rob. 68 posts · Joined 2019. #3 · Feb 13, 2020. I ran a 6AN pressure line from the LS regulator to the engine and completely removed all of the Jeep fuel system. I also made the short return like Novak suggests.The jeep yj fuel return line is responsible for returning excess fuel back to the fuel tank. It is a vital component of the fuel system that helps maintain proper fuel pressure and prevent damage to the engine.If not search the internet just put in YJ fuel tank hose and see what you find. 89 2.5 TBI, 4" RC lift, 1" Booms, SYE, Adams Driveshafts front and rear, Ford 8.8 with 4:88s, BFG 33X12.50X15, and a ton of other stuff. AF Jeep Club Tail Number 184. Like.The return line also should be on the top side of the filter, above the carb line to prevent gas siphoning back to the tank when it sits, making for long cold starts. Mike ... Carter BBD Carbed 4.0 HO in '10. 89 YJ Renegade. BBD Carbed 4.0 HO. Locked front and rear with 33x9.5 BFG AT's Some Canadian Bush Jeep Runs and Build Photos: http ...Jun 11, 2017 · matsar2000 Discussion starter. 22 posts · Joined 2015. #1 · Jun 11, 2017. Hi all, I have a 95 YJ with a 2.5L. My fuel pressure on the rail with key-on-engine-off is 36 pi. When running at idle the pressure jumps to 80 psi, oscillating between 75 and 85. Disconnecting the vacuum line to the regulator has no effect on the pressure. 1 ton yj said: James I used that same cell in my old YJ many years ago. You don't need a frame, just cut a hole for the sump and bolt the straps to the floor. As for the plumbing, run all -6 AN hose for supply and return. AN sizing is in 16ths of an inch so -6 = 6/16 or 3/8". You can get -8 to -6 reducers for the fittings on the cell.The 1942-1944 Jeep entered World War II and became an instant success in battle. Learn about the versatility and war feats of the World War II jeep. Advertisement The 1942-1944 jee...This time fuel pressure was low 30. Based on these two statements, it sounds as though your return line is restricted in some way external to the tank. It is kinked or pinched. Bad body mounts can cause the fuel lines to be pinched. Bad routing can cause them to pinch on the crossmember.1690 posts · Joined 2005. #1 · May 18, 2018. I'm in the process of replacing the sending unit in my 89. My Jeep originally came with the 20 gallon plastic tank. I'm running the Mopar fuel injection and have an external pump;originally installed in 2000. My sending unit pickup developed pin holes, and to keep it the same I ordered a sending ...6100047. NUT, Clip Mounting. MSRP: $8.25. $5.62. Add To Cart. Genuine Mopar Parts, the Right Choice. MoparPartsGiant .com offers the wholesale prices for genuine 1993 Jeep Wrangler parts. Parts like Fuel Line are shipped directly from authorized Mopar dealers and backed by the manufacturer's warranty. Parts fit for the following vehicle options.Jul 25, 2023 · 1991-93 Jeep Wrangler YJ Main, Return, and Vapor Complete Nylon Fuel L – Inline Tube Can't speak to their fuel lines but their brake lines seem nice. 8 years ago I replaced all my brake lines with stainless from Classic Tube. They were the only name back then that I could find. They did not fit very well, but I made it work. Apr 25, 2020 · 7 posts · Joined 2020. #1 · Apr 25, 2020 (Edited) I have an 89 YJ (had a 4.2) and have installed 4.0 from a 90 XJ. Kept the original Peugeot manual tranny. Got a lot of obstacles to overcome (mainly wiring-don't have the donor XJ bulkhead harness) and the one that I am working on right now is the fuel delivery. I've got an 88 Wrangler 2.5 EFI 5 spd. There are no visible disconnected hoses or ports at the engine that I can find. The FSM doesn't provide any documentation on fuel line routing, connections, etc, and I cannot find a fuel line schematic anywhere. I've got the metal return line capped for now, but it really should be properly connected.Fuel line replacement. With the nice weather, I decided to check a couple things off the list in anticipation of driving the jeep when the weather gets better. I went to start the jeep to run the fluids and charge the battery and climbed underneath to inspect potentially starting the leaf spring replacement. I smelled gas and noticed a pretty ...The vapor-return line normally runs from the fuel pump or the fuel filter to the fuel tank. This vapor-return line is connected to a special outlet in the fuel pump. Any vapor that forms in the fuel pump returns to the fuel tank through this line. The vapor-return line also allows excess fuel being pumped by the fuel pump to return to the tank.I just got my '89 YJ if the mechanical fuel pump compensates for too much pressure downstream. He also broke the fuel fill vent, so I'm replacing the tank, and thus all fuel lines - will restore it to normal config with fuel supply and return lines and vent line to cannister unless someone knows that a return line is not really needed.YJ-XJ Fuel Lines. I have an 89 YJ (had a 4.2) and have installed 4.0 from a 90 XJ. Kept the original Peugeot manual tranny. Got a lot of obstacles to overcome (mainly wiring-don't have the donor XJ bulkhead harness) and the one that I am working on right now is the fuel delivery. I am trying to figure out how to tie the YJ fuel lines (4th ...Oct 8, 2023 · 1. Changing the fuel pressure regulator. 2. Pulling the vacuum line from the FPR. 3. Testing the return line at multiple spots by hooking up a line into a container - no change in fuel rail pressure. 4. Removing the gas cap. None of these changes have had any impact on fuel rail pressure. A Jeep YJ fuel line diagram simplifies this intricate design, providing visual clarity and aiding in easier component identification. Consider the Jeep YJ fuel line diagram as a navigational map on a road journey — It plots the path from your fuel tank (“home base”) leading up to the engine (“destination”), marking significant ...Luuca. 7373 posts · Joined 2012. #8 · Jul 21, 2021. I usually head over to the pick-a-part and salvage vacuum lines off of XJs or other chrysler products. Really, you're just looking for the rubber ends as vacuum tubing is readily available and fairly easily shaped with a few burns to your hands and a decent heat gun.Paragraph 14.4.1 of the installation manual makes mention of the orifice required in the fuel return line to the fuel tank. I have highlighted the details in ...Price wise: $8-10 for each connector and another $2-3 per foot of hose and $1 per FI connector. . Option B-2: Just the hose. Technically if you're crafty and/or grease it up first, you can get a 5/16" hose over the disconnect fittings and just put a hose clamp on both sides of it to secure it.The line coming from the pump (over the top of the motor) goes into the single nipple on the back of the filter, the nipple directly across from that (same diameter) …Jul 12, 2017 · You can replace them with bulk FI hose and good hose clamps. If you are replacing the hard lines, you can use a flaring tool to put a little bubble flare on the ends of the lines to give a good grip on the rubber hose/clamps. Same with the vapor hard line. Nothing special. '91 YJ Sahara 4.0L/AX-15/NP231, D30/D35 @3.07. Feb 12, 2020 · Only one pressure line, other two are evap lines I think. fuel return will be added after I add the novak kit. O. ol rob. 68 posts · Joined 2019. #3 · Feb 13, 2020. I ran a 6AN pressure line from the LS regulator to the engine and completely removed all of the Jeep fuel system. I also made the short return like Novak suggests. 1990 Jeep YJ 4.2 Howell EFI, BDS 3.5" lift, M.O.R.E 5/8" Boomerang shackles, 1" Daystar BL, 1" JKS MML, TFI, Crager soft 8s w 35" Dunlop Mud Rovers, Ford 8.8, 4.88s, Dana 30 E-Locker, Terra Flex SYE, Tom Woods CV shaft, Warn M8000. ... efi return line / gas tank spits wires are fine. Its just the high pressure of the return line . …May 5, 2023 · Replacement Fuel Lines for 1994 Jeep Wrangler: Products – Inline Tube. 86 CJ7- 304V8,Holley Truck Avenger carb,T5 with D300. D44 with TracLok,3.31 gears, 4" lift. 33x12.5/15 KO2's, Painless Wiring, SpeedHut gauges. You never know the value of a moment until it becomes a memory, Diane M Reynolds 1960-2022. Share. 1. Changing the fuel pressure regulator. 2. Pulling the vacuum line from the FPR. 3. Testing the return line at multiple spots by hooking up a line into a container - no change in fuel rail pressure. 4. Removing the gas cap. None of these changes have had any impact on fuel rail pressure.FWIW: Fuel injected motors run at between 50 and 75 psi. The pump is capable of well over that. Don't screw with the factory setup unless you know what you're doing. 97 TJ Sport - 4.0/HP D30 w ARB/8.8 w LS/4.88s; 35s and flat fenders on 2.5 lift. 84 CJ7; frame off restoration in progress.Satisfaction Guaranteed No hassle return policy; Guaranteed Lowest Price We'll match or beat any price* Free Shipping Free shipping on orders over $99** Fuel Supply Line. ... Classic Tube Fuel Vapor Line for 87-90 Jeep Wrangler YJ with 4.2L. $101.99. 3 (1) Crown Automotive 20 Gallon Fuel Sending Unit for 87-90 Jeep Wrangler YJ with 4.2L Engine ...I just got my '89 YJ if the mechanical fuel pump compensates for too much pressure downstream. He also broke the fuel fill vent, so I'm replacing the tank, and thus all fuel lines - will restore it to normal config with fuel supply and return lines and vent line to cannister unless someone knows that a return line is not really needed.sounds like fuel. easiest place to start is with the fuel pressure tester. Autozones usually rent them for free ($100 refundable deposit), hook it up to that valve on your rail (drain the pressure with a rag). with the vacuum line on the regulator connected, it should be 31psi Idle. with the vacuum line disconnected, it should be 39psi Idle.MoparPartsGiant.com offers genuine Fuel Line for 1992 Jeep Wrangler with great price and fast delivery. ... YJ. 1. 52004740 TUBE and HOSE ASSEMBLY, Fuel Supply w/Quick Connect. 2.5L Eng. 1991. Fitting Vehicle Options: YJ. 1. ... Fuel Return w/Quick Connect. 4.0L Eng. Fitting Vehicle Options: YJ. 2.If not search the internet just put in YJ fuel tank hose and see what you find. 89 2.5 TBI, 4" RC lift, 1" Booms, SYE, Adams Driveshafts front and rear, Ford 8.8 with 4:88s, BFG 33X12.50X15, and a ton of other stuff. AF Jeep Club Tail Number 184. Like.I've got an 88 Wrangler 2.5 EFI 5 spd. There are no visible disconnected hoses or ports at the engine that I can find. The FSM doesn't provide any documentation on fuel line routing, connections, etc, and I cannot find a fuel line schematic anywhere. I've got the metal return line capped for now, but it really should be properly connected.Nov 29, 2012 · 1982 Jeep CJ-8 Scrambler 304 V-8 1990 Jeep YJ Laredo 4.2 I-6 2010 Jeep JK Islander 3.8 V-6. Save Share. Like. uhohthe50. ... Fuel Filter w/return line (Engine Bay) Nov 30, 2010 · dodger889. 4184 posts · Joined 2009. #2 · Nov 30, 2010. Large one is 5/16 and the return is 1/4. But the 5/16 will supply enough to run a 350 tbi. A 89 yj with a 4.0 aw4 sye out of an 92xj. Now the hard part is done time to get it up in the air just a bit. Working on 8.8 with 3.73 and lsd for the rear. and new D30 hp with 3.73 . The return line helps bleed off the vapor and return it to the tank, and also allows more fuel to keep passing through the fuel lines to keep cooler fuel present. The fuel return does work in reducing vapor lock. I don't have a return line on mine, but if I did have problems with vapor lock, I would use one. mostly stock 74 cj5, 258, t14, d20 ...A video of me repairing the return fuel line on the '91 XJ. Also some more overview of it. -----Instagram: www.instagram.com/dcp1992Build Thread: None ATM...Both global and domestic factors could help. Indians bearing the brunt of raging oil prices could soon get some respite. After 11 straight daily hikes, fuel prices have hit record ...Fuel needs to move from the storage tank at the back of your Jeep to the engine, at the front. An electric pump in the tank lifts fuel and forces it into your Jeep YJ fuel line, through the fuel filter to clean it, then to the motor. Except for the under hood parts, most fuel system components are underneath your Jeep and exposed to the ...2 PCS 1/4" 6mm Non Return One Way Check Valve for Fuel Line Oil Petrol Diesel Aluminium Silver FSM Manuals Jeep Manuals Build Thread The Tonka 4.6 Stroker Install '89 Laredo 4.6 Stroker, Hyperspark Ignition 2-1/4" Magnaflow Exhaust.To mitigate the fuel siphon effect, some of us have installed an aftermarket one way valve between the fuel filter and the metal return line. The metal ones are supposed to be more durable than the plastic ones. Pic 1 is a pair of plastic valves. Pic 2 shows an improper fuel filter install. The overflow outlet goes at 12:00 O'Clock.When I did my 5.3 swap on my YJ, I installed all original GM parts from the Canister, Vent valve to the Purge Valve in the back of the jeep next to the gas tank. Plumbing was easy as the purge line was already there running on the frame to the front. All you have to make sure you have wires running back to the Jeep for the fuel tank …The return line also should be on the top side of the filter, above the carb line to prevent gas siphoning back to the tank when it sits, making for long cold starts. Mike 86/00 CJ7 Laredo, 33x9.5 BFG AT's, 'glass nose to tail in '00, 'New' frame,wires and plumbing in '09.stimpy. You can either drop the tank or make a clever access hole. Just don't blow yourself up. When you fix the lines be sure and use fuel injection line not regular rubber hose. And use fuel injection hose clamps, the regular clamps like to dig into the hose and weaken it. Take good measurements because the hose runs about $6 a foot.28 Jan 2020 ... New fuel line clips https://amzn.to/2RzLgtU Canadian Link https://amzn.to/3n6VgKq This quick video is about removing the fuel lines from ...Reads as though you're running low on fuel which is either the float, the screws settings, supply blockage or pump failure. Number one thing to do for the time being is to eliminate the FPR and restore the dual …The fuel system is very basic, so if you already replaced the FPR and confirmed its working well then the only other mechanical component in the system is the pump. Everything else is either the 2 relays, (fuel pump and auto-shutdown), the pressure/feeder line, the inline fuel filter, and the return line back to the tank.Hi everybody, and welcome to my "stevenofpa" YouTube Channel!This video shows you what it's like to see this 1991 Jeep Wrangler YJ with the gas tank fuel tan...4 Sept 2017 ... DETAILED Gas Tank Removal and Fuel Line Connectors - Project 2004 Jeep Wrangler TJ · Comments49.May 20, 2013. #2. The fuel return line is in gold color, and is 1/4 inch. It starts on the drivers side at the gas tank, adjacent to the fuel line, sitting in a little recess in the frame. It goes around the shock tower, over the e-brake bracket, and around another the ebrake cable bracket, under the proportioning valve and stops in some place ...Berb_15. 203 posts · Joined 2006. #2 · Jan 15, 2007. If it's the line with your fuel filter, it's the pressurized side of the fuel system, if it's the other line it is the return line. If you test the fuel pressure at the fuel rail with a pressure tester it should read about 32 psi with the vacuum hoses all attatched, if it does indeed read ...1324 posts · Joined 2010. #2 · Jun 14, 2011. For the '88 4.2 you should see the fuel filter inline just ahead of the carb. It should have an input line on one side and two outputs on the other. One goes to the carb and the second is a return line. When you put in the new filter, make sure that the filter is positioned so that the return line ...1994 Jeep YJ Parts: Fuel Return Line | Classic Tube . Contract Manufacturing. Retail. 1-800-882-3711. Made In The USA. Account Cart. Toggle navigation. Search By Vehicle ... Fuel Return Line (0) Reviews: Write first review. SKU: JER1010-SS. Pricing: $69.99. Qty: Add to Cart Add to Wishlist. Item Inquiry. Description;The return line helps bleed off the vapor and return it to the tank, and also allows more fuel to keep passing through the fuel lines to keep cooler fuel present. The fuel return does work in reducing vapor lock. I don't have a return line on mine, but if I did have problems with vapor lock, I would use one. mostly stock 74 cj5, 258, t14, d20 ...stimpy. You can either drop the tank or make a clever access hole. Just don't blow yourself up. When you fix the lines be sure and use fuel injection line not regular rubber hose. And use fuel injection hose clamps, the regular clamps like to dig into the hose and weaken it. Take good measurements because the hose runs about $6 a foot.Heated them with a heat gun to bend them to shape and install the new Dorman quick disconnects. The pressure line has a 5/16” quick disconnect and the return is an odd 3/8” quick disconnect that steps down to a 5/16” line. The rubber lines were replaced with 5/16” fuel injection hose and fuel injection clamps.25643 posts · Joined 2008. #7 · Jun 3, 2010. If you only have 2psi then you know the problem is not enough fuel pressure. The question is if its your pump, fuel lines, the fuel filter/regulator (I didnt know that one) or you tank pickup. If you pinched the line and pressure shot up then it sounds like the pump is trying to put out enough ...Pinched fuel line repair 1991 Jeep Wrangler YJ - YouTube. stevenofpa. 12K subscribers. 132. 22K views 6 years ago PENNSYLVANIA. Hi everybody, and welcome …Amazon announced that it would be levying a 5% fuel and inflation fee on online merchants that use its shipping services. Amazon announced that it would be levying a 5% fuel and in...Ditch the teed return line. That isn't doing you any good. Now connect it to the vent fitting that vents the rear (tallest) part of the tank so that the fuel is actually circulating back to the tank. Now connect the front tank vent to the main tank vent high up in the fender near where it joins the filler neck.The fuel line is 5/16" and the the one that should have looped under the oil pan to the mechanical fuel pump. 1999 XJ 2 door, 4.0 HO, Auto trans, Rough Country 4.5" lift, Ion wheels, 33/12.50/15 BFGtires, Getting it ready for paint. 1987 Wrangler, 4.2L, Holley 350cfm carb, TF999 Auto trans, NP207 transfer case, Rough Country 4" lift, Mickey ...640 subscribers. Subscribed. 33. 5.5K views 2 years ago. Replacing original fuel lines at gas tank on a 1995 Jeep Wrangler YJ. Produced with CyberLink PowerDirector 20 …YJ-XJ Fuel Lines. I have an 89 YJ (had a 4.2) and have installed 4.0 from a 90 XJ. Kept the original Peugeot manual tranny. Got a lot of obstacles to overcome (mainly wiring-don't have the donor XJ bulkhead harness) and the one that I am working on right now is the fuel delivery. I am trying to figure out how to tie the YJ fuel lines (4th ...1. MSRP: $29.60. $20.03. Add To Cart. Genuine Mopar Parts, the Right Choice. MoparPartsGiant .com offers the wholesale prices for genuine 1994 Jeep Wrangler parts. Parts like Fuel Lines, Front are shipped directly from authorized Mopar dealers and backed by the manufacturer's warranty. Parts fit for the following vehicle options.Classic Tube Fuel Return Line for 1994 Jeep Wrangler YJ with 20 Gallon Fuel Tank